FDS cuts drum emptying time by 90%

Drum roll for Fristam FDS double screw pump, unloading time is cut by 90% on fruit puree application!

Customer Brief

A food manufacturing facility faced a significant production bottleneck due to their existing pump’s insufficient suction capabilities. This pump, used to unload fruit purée from 210-litre drums, took 90 minutes per drum, delaying the production line and increasing costs.

The Challenge

The pump’s inability to handle the viscous fruit purée efficiently forced the facility to adjust production schedules, increasing idle time and labour expenses. Additionally, incomplete drum unloading caused product waste, further impacting profitability. The customer needed a faster, more reliable solution that would eliminate delays and reduce waste.

The Solution

Fristam’s engineering team proposed trialling the Fristam FDS 1-2 pump free of charge, with the setup ensuring easy integration with the facility’s existing equipment.

The compact pump, featuring a smaller screw pitch for enhanced suction, can pull an almost full vacuum without air locking, making it ideal for pumping dense, viscous product like fruit puree.

Implementation and Testing

During the trial, the FDS pump reduced drum unloading time from 90 minutes to just 9—a 90% improvement! This resolved the bottleneck and aligned the production schedule, boosting efficiency. Additionally, the pump’s full-vacuum capability recovered every trace of purée, eliminating product waste.

Outcome and Customer Feedback

The trial demonstrated the FDS pump’s ability to deliver smooth, reliable, and waste-free operation. Impressed by the results, the customer promptly purchased the pump, achieving immediate productivity gains and cost savings.

Key Benefits Achieved

1. Efficiency: Unloading time reduced by 90%, streamlining production.
2. Waste Reduction: Complete drum recovery minimized product loss.
3. Reliability: Consistent, trouble-free performance without air locking.
4. Cost Savings: Faster unloading and less waste reduced labour and material costs.

Conclusion

Fristam’s innovative approach and the effectiveness of the FDS pump transformed the food manufacturer’s operations. What started as a trial to address a production bottleneck resulted in a comprehensive solution that improved efficiency, reduced waste, and delivered long-term value. The success of this case highlights the importance of selecting the right equipment to optimize manufacturing processes and achieve operational excellence.